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Unitary products group HL3A Series Installationshandbuch

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170761-UIM-B-0406
R-22
OUTDOOR SPLIT-SYSTEM
HEAT PUMP
MODELS: 13 SEER - YMB / HC3A / HL3A SERIES
1.5 TO 5 TONS
INSTALLATION MANUAL
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LISTED
Certification applies only
when the complete
system is listed
with ARI.
ISO 9001
Certified Quality
Management System
SECTION I: GENERAL
The outdoor units are designed to be connected to a matching indoor
coil with sweat connect lines. Sweat connect units are factory charged
with refrigerant for a matching indoor coil plus 15 feet of field supplied
lines.
Matching indoor coils are available with a thermal expansion valve or
an orifice liquid feed sized for the most common usage. The orifice size
and/or refrigerant charge may need to be changed for some indoor-out-
door unit combinations, elevation differences, or total line lengths. Refer
to Application Data covering “General Piping Recommendations and
Refrigerant Line Length” (Part Number 036-61920-001).
SECTION II: SAFETY
This is a safety alert symbol. When you see this symbol on
labels or in manuals, be alert to the potential for personal
injury.
Understand and pay particular attention to the signal words DANGER,
WARNING, or CAUTION.
DANGER indicates an imminently hazardous situation, which, if not
avoided, will result in death or serious injury
.
WARNING indicates a potentially hazardous situation, which, if not
avoided, could result in death or serious injury
.
CAUTION indicates a potentially hazardous situation, which, if not
avoided may result in minor or moderate injury
. It is also used to
alert against unsafe practices and hazards involving only property dam-
age
Improper installation may create a condition where the operation of
the product could cause personal injury or property damage.
Improper installation, adjustment, alteration, service, or mainte-
nance can cause injury or property damage. Refer to this manual
for assistance or for additional information, consult a qualified con-
tractor, installer, or service agency.
This product must be installed in strict compliance with the
enclosed installation instructions and any applicable local, state,
and national codes including, but not limited to building, electrical,
and mechanical codes.
TABLE OF CONTENTS
GENERAL 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
UNIT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
INSTALLATIONS REQUIRING TXV . . . . . . . . . . . . . . . . . . . . . . . . . . 5
ELECTRICAL CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
EVACUATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
SYSTEM CHARGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
SYSTEM OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
INSTRUCTING THE OWNER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
LIST OF FIGURES
Typical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Oil Trap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Tubing Hanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Underground Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Heat Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Typical Field Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
CFM Selection Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Heat Pump Flow Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Demand Defrost Control Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Defrost Operation Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Hot Heat Pump Indoor Airflow Control . . . . . . . . . . . . . . . . . . . . . . . .14
Jumper Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
LIST OF TABLES
R-22 Saturated Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
TEST Input Functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Operational Mode Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Status Code Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
X/L Output Categories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Operational Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Sensor or Switch Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Wiring Related Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Defrost Initiate Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Air Handler Auxiliary Heat Functionality . . . . . . . . . . . . . . . . . . . . . . 16
Fossil Fuel Furnace Auxiliary Heat Functionality . . . . . . . . . . . . . . . 16
1-1/2 Ton Subcooling Charging Chart . . . . . . . . . . . . . . . . . . . . . . . 18
2 Ton Subcooling Charging Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2-1/2 Ton Subcooling Charging Chart . . . . . . . . . . . . . . . . . . . . . . . 18
3 Ton Subcooling Charging Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3-1/2 Ton Subcooling Charging Chart . . . . . . . . . . . . . . . . . . . . . . . 19
4 Ton Subcooling Charging Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5 Ton Subcooling Charging Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
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Inhaltsverzeichnis

Seite 1 - LIST OF TABLES

170761-UIM-B-0406R-22OUTDOOR SPLIT-SYSTEM HEAT PUMPMODELS: 13 SEER - YMB / HC3A / HL3A SERIES1.5 TO 5 TONSINSTALLATION MANUALUNITARYHEATPUMPTEQUIPMENR

Seite 2 - PERMAGUM OR EQUIVALENT

170761-UIM-B-040610 Unitary Products GroupIf the control displays an operational mode other than LED2 (Green)ON and LED1 (Red) 1 flash indicating a he

Seite 3 - OUTDOOR COIL

170761-UIM-B-0406Unitary Products Group 11Wiring Related Fault CodesTable 8 shows the faults that the control can detect when a problem ispresent with

Seite 4 - 4 Unitary Products Group

170761-UIM-B-040612 Unitary Products GroupDEFROST OPERATIONGeneralThe control maintains proper airflow through the outdoor coil duringheating operatio

Seite 5 - Unitary Products Group 5

170761-UIM-B-0406Unitary Products Group 13COOLING OPERATIONDuring cooling operation, the control will receive thermostat signals atthe Y1 and O input

Seite 6 - DEHUMIDIFICATION CONTROL

170761-UIM-B-040614 Unitary Products GroupWhen the ten-minute timer expires, the control will measure the liquidline temperature and determine whether

Seite 7 - SECTION VII: SYSTEM CHARGE

170761-UIM-B-0406Unitary Products Group 15The control only reads the jumper inputs when the Y1, Y2, and W ther-mostat inputs are de-energized. If a ju

Seite 8 - 8 Unitary Products Group

170761-UIM-B-040616 Unitary Products GroupAuxiliary Heat Defrost Operation – Air Handler ModeThe control will energize W1 Out and W2 Out 45 seconds pr

Seite 9

170761-UIM-B-0406Unitary Products Group 17Auxiliary Heat Defrost Operation – Fossil Fuel Mode with Bonnet SensorWith a bonnet sensor present the contr

Seite 10

170761-UIM-B-040618 Unitary Products GroupSECTION IX: INSTRUCTING THE OWNERAssist owner with processing warranty cards and/or online registration.Revi

Seite 11

170761-UIM-B-0406Unitary Products Group 19TABLE 15: 3 Ton Subcooling Charging ChartOutdoor AmbientIndoor Wet Bulb (°F)57 62 67 72DB (°F) Liquid Pressu

Seite 12

170761-UIM-B-04062 Unitary Products GroupINSPECTIONAs soon as a unit is received, it should be inspected for possible dam-age during transit. If damag

Seite 13 - INITIATE CURVE

Subject to change without notice. Printed in U.S.A. 170761-UIM-B-0406Copyright © by York International Corp. 2006. All rights reserved. Supersedes: 17

Seite 14 - EMERGENCY HEAT

170761-UIM-B-0406Unitary Products Group 3ROOF INSTALLATIONWhen installing units on a roof, the structure must be capable of sup-porting the total weig

Seite 15

170761-UIM-B-04064 Unitary Products GroupPRECAUTIONS DURING BRAZING OF LINESAll outdoor unit and evaporator coil connections are copper-to-copperand s

Seite 16

170761-UIM-B-0406Unitary Products Group 511. Replace cap on service ports. Do not remove the flare caps fromthe service ports except when necessary fo

Seite 17

170761-UIM-B-04066 Unitary Products GroupFIELD CONNECTIONS POWER WIRING1. Install the proper size weatherproof disconnect switch outdoorsand within si

Seite 18 - MAINTENANCE

170761-UIM-B-0406Unitary Products Group 7CFM SELECTION BOARD SETTINGSFor proper system operation the CFM Selection Board jumpers must beset properly.

Seite 19 - Unitary Products Group 19

170761-UIM-B-04068 Unitary Products GroupTABLE 1: R-22 Saturated PropertiesPressure PSIG Temp °F Pressure PSIG Temp °F Pressure PSIG Temp °F Pressure

Seite 20 - SECTION X: WIRING DIAGRAM

170761-UIM-B-0406Unitary Products Group 9SECTION VIII: SYSTEM OPERATIONREQUIRED CONTROL SETUPIMPORTANT: The following steps must be taken at the time

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